All posts by EST-Metal

Refractory Metal

EST Metal has long been recognized as a leading supplier specializing in titanium products. However, our strategic location and extensive industry connections have enabled us to broaden our offerings to include a range of high-quality refractory metals. Leveraging our expertise and network, we now proudly offer a diverse selection of refractory metal products, including Molybdenum sheets, Niobium bars and sheets, Tantalum, Tungsten Wire Twisted, and Tungsten Boat.

Explore our expanded product line and discover the same commitment to quality and reliability that has made EST Metal a trusted name in the industry for titanium products.

Titanium Custom Process

Welcome to EST Metal, your premier destination for custom processing solutions tailored to your specific needs. Whether you require cutting, machining,
or technical support for your EST metal project, we’re here to assist you every step of the way.

Types and characteristics are as follows:

• Cutting Services:

  • Sawing
  • Shearing
  • Water Jet Cutting
  • Wire-Electrode Cutting

• Machining Services:

  • Precision machining of EST metal parts to your specifications or drawings

• Customization Options:

  • Tailored cutting and machining services to meet your specific needs

• Technical Support:

  • Expert guidance and information provided by our technical team
  • Answers to common questions about EST metals, including cost, availability, fabrication, and usage

• Personalized Solutions:

  • Customized recommendations and solutions based on your unique requirements

• Dedicated Customer Care:

  • Commitment to excellent service and customer satisfaction

Process Introduction:

At EST Metal, we understand the importance of a smooth and efficient process from initial concept to final product. Here’s how our process typically unfolds:

1. Consultation and Design Phase:

   • Send us your files and designs, and our team will review them to understand your project requirements.
   • We’ll engage in discussions about the material options and feasibility of your design, ensuring that it aligns with your specifications and goals.

2. Agreements and Approvals:

   • Once the design details are finalized, we’ll establish agreements regarding pricing, timeline, and other project-specific terms.
   • Upon reaching mutual agreements, we’ll proceed with obtaining necessary approvals and documentation to move forward with the manufacturing process.

3. Prototype and Sample Production:

   • Depending on the complexity of the project, we may produce prototypes or samples for your evaluation and approval.
   • We’ll work closely with you to ensure that the prototypes meet your expectations in terms of quality, functionality, and aesthetic appeal.

4. Third-Party Qualifications (if applicable):

   • In certain cases where third-party qualifications or certifications are required, we’ll collaborate with accredited agencies to ensure compliance with industry standards.

Contact EST Metal Today:

Ready to bring your EST metal project to life with our comprehensive range of services and expert support? Book an online meeting or contact us by mail today to discuss your project requirements. Your satisfaction is our priority, and we’re committed to providing you with the highest level of service throughout every stage of your project.

These examples highlight our expertise and dedication to excellence in EST metal custom processing across diverse industries and applications. Whether you require precision machining, fabrication, or finishing services, EST Metal is your trusted partner for delivering tailored solutions that exceed expectations.

Contact us today to discuss your project requirements and discover how we can help you succeed with EST metal custom processing.

Titanium Foil

Titanium foil, with over 99.6% purity, is available in various widths and thicknesses, commonly .005″ (.13mm). Grade 2 titanium foil is widely used due to its versatility, combining formability, strength, and corrosion resistance, making it ideal for lightweight stoves, aerospace components, and medical implants.

• Material Description: CP Titanium foil with >99.6% purity, .005″ thick (.13mm), available in 5 different widths. Grade 2 is widely used in lightweight stoves due to its excellent formability, moderate strength, light weight, and superior corrosion resistance. It’s utilized in stove bodies, stove pipes, lightweight wind screens, pot lids, and other backpacking tools.
• Available Standards: ASTM B265, ASTM B265, AMS 4910, etc.
• Available Grades: CP Grades 1, 2, 3, 4, 6AL-4V, 6AL-4V Eli, etc.
• Available Sizes:
  • (0.01-0.02) x (30-100) x (≥500)mm
  • (0.03-0.09) x (50-300) x (≥500)mm
  • (0.00-0.03) x (50-300) x (≥500)mm
  • (0.40-0.9.0) x (50-500) x (≥1000)mm
  • (1.0-2.0) x (50-500) x (≥2000)mm
• Available Shape: Straight / Coiled Foil
• Chemical Requirements:
  

  Element	GR.1	GR.2	GR.5	GR.7	GR.9	GR.12
  N	≤0.03	≤0.03	≤0.05	≤0.03	≤0.02	≤0.03
  C	≤0.08	≤0.08	≤0.08	≤0.08	≤0.08	≤0.08
  H	≤0.015	≤0.015	≤0.015	≤0.015	≤0.015	≤0.015
  Fe	≤0.2	≤0.3	≤0.4	≤0.3	≤0.25	≤0.3
  O	≤0.18	≤0.25	≤0.20	≤0.25	≤0.15	≤0.25
  Al	–	–	5.5-6.75	–	2.5-3.3	–
  V	–	–	3.5-4.5	–	2.0-3.0	–
  Mo	–	–	–	–	–	0.2-0.4
  Ni	–	–	–	–	–	0.6-0.9
  Pd	–	–	–	0.12-0.25	–	–

  • Features:
    • Low density
    • High specific strength
    • Excellent corrosive resistance
    • Rustless
    • Good thermal stability
    • Good thermal conductivity
    • Biological features
    • Plasticity, etc.
  • Applications: Widely used in the petroleum, industry, smelting, shipbuilding, thin film, medical, aerospace field, acoustic diaphragms, etc.

Notable features include low density, high strength, corrosion resistance, and good thermal properties. Applications range from aerospace to medical fields, and it’s used in industries such as petroleum, shipbuilding, and thin film production. In essence, titanium foil offers a balance of strength, lightness, and corrosion resistance for various industrial needs.

Titanium Fasteners

AVAILABLE STANDARD

– According to customer drawings or specifications

AVAILABLE GRADES

– Grade 5 (6AL-4V), or as per customer request

SPECIFICATIONS

– Sizes: From M3 to M24 or larger

– Length: 6mm to 115mm

COLOR OPTIONS

•  Natural titanium color
•  Gold, Black, Rainbow (via Physical Vapor Deposition)
•  Gold, Black, Rainbow, Blue, Green, Pink, Purple (via Anodizing)
•  Gray, Brown (via Micro-arc Oxidation)

PROCESSING

– Cold Heading or CNC Machined

TREATMENT

• Thick/hard carburizing surface
• Grey ceramic hardening coating

SURFACE FINISH

– Sandblasted then painted/electrophoresis/zinc plated

INSPECTION

– Precision measuring recommended using Digital Vernier Calipers and thread Gauge for thread pitch.

FEATURES

• Rustproof and corrosion-resistant
•  Lower life-cycle cost
•  Longer service life
•  Lower maintenance and repair cost
•  Higher strength-to-weight ratio
•  Superconducting features
•  Good miscibility with blood
•  Non-magnetic, Non-toxic
•  Memory function

APPLICATIONS

•  Racing cars
•  Electrodes
•  Medical equipment
•  Airplanes
•  Bicycles
•  Auto parts
•  Petroleum pipeline parts
•  Sports items
•  Motorcycle parts
•  Wheel bolts
•  Electric components

Titanium Forgings

Titanium Blocks: Precision and Versatility

Titanium blocks are available in a diverse range of thicknesses and widths, offering unparalleled versatility in various applications. Unlike other metals that are easily cast and formed, titanium, owing to its reactivity, requires meticulous handling within an inert environment. Exposure to the atmosphere can render titanium brittle and compromise its integrity.

Advancements in Fabrication:

In recent years, significant strides have been made in tooling to streamline fabrication processes. Innovations such as enhanced welding techniques, improved torch cups for superior gas coverage, and specialized tools for purging spool assemblies have revolutionized the fabrication of titanium. Machining capabilities continue to evolve, with manufacturers constantly pushing the boundaries to develop robust machinery tailored for titanium applications.

Standard Specifications and Grades:

Titanium blocks adhere to stringent standards to meet diverse industry requirements. Common specifications include ASTM B348, ASTM B381 for general applications, and AMS 4928 for aerospace applications. Titanium is available in various grades, ranging from Grade 1 to Grade 12, each offering unique properties suited for specific applications. Notable grades include Grade 5 (Ti-6AL-4V), Grade 7 (Ti-0.2pd), and Grade 9 (Ti-3AL-2.5V), among others.

Available Sizes

Titanium Pipe

At EST Metal, we offer a comprehensive range of titanium pipe tailored to meet diverse industrial needs. Our titanium pipes are meticulously engineered and manufactured to ensure superior performance and durability in various applications. Explore our selection below:

Titanium Pipe Specifications：

• Material Grades: Gr1,Gr2,Gr3,Gr4,Gr5,Gr9
• Supply Status: Annealed (M)
• Technology: Seamless 丨 Cold-rolled 丨Cold-drawn

Available Standards for Titanium Pipe to the following standards:

1. ASTM B338: Titanium and Titanium alloy pipe for condensers and heat exchangers. This standard ensures the suitability of our pipes for critical applications where heat transfer efficiency is paramount.
2. ASTM B337: Titanium and Titanium alloy seamless and welded pipe. Compliant with this standard, our pipe offer seamless construction and exceptional weld integrity, meeting the requirements of various industries.
3. ASTM B861: Titanium and Titanium alloy seamless pipe. Our seamless pipes adhere to ASTM B861, guaranteeing superior quality, precise dimensions, and excellent corrosion resistance for seamless applications.
4. ASTM B862: Titanium and Titanium alloy welded pipe. Meeting ASTM B862 specifications, our welded pipes offer reliable performance, robust construction, and exceptional weld quality, suitable for a wide range of industrial applications.

Available Grades and Sizes of Titanium Pipe

EST Metal offers a wide range of titanium pipe in various grades and sizes to suit your specific requirements. Explore our available options below:

• CP Grades 1, 2, 3, 4: Commercially Pure Titanium Grades known for their excellent corrosion resistance and formability.
• 6AL-4V: Titanium alloy containing 6% Aluminum and 4% Vanadium, prized for its high strength-to-weight ratio and excellent mechanical properties.
• 6AL-2.5V: Titanium alloy with 6% Aluminum and 2.5% Vanadium, offering a balance of strength, weldability, and corrosion resistance.

Available Sizes

• Outer Diameter: ≥ 3mm
• Wall Thickness: ≥ 0.5mm
• Length: Maximum 4000mm

Our titanium pipes are meticulously manufactured to meet the highest industry standards, ensuring exceptional quality and performance for your applications.

Titanium Pipe Specifications

Weld Titanium Pipe

Titanium Pipe Length

Titanium Pipe Diameter Tolerance

Titanium Pipe Specifications

Titanium Pipe Applications

Discover the diverse applications of EST Metal titanium pipes:

-Funny Car Body Trees
-Golf Clubs
-Heat Exchangers
-Hydraulic Lines
-Wheelchairs
-Chemical Plants
-Oil and Gas Production
-Sports Equipment (Tennis Rackets, Lacrosse Sticks)
-Drive Shaft Tunnel Supports
-Exhaust Tubing
-Wheelie Bars
-Suppressors

From automotive to industrial sectors, our titanium pipes offer lightweight durability and corrosion resistance. Explore their versatility today!

Our titanium pipes are engineered with precision and manufactured using advanced techniques, ensuring exceptional quality and performance. Whether you require seamless, cold-rolled, or cold-drawn pipes, we have the expertise and capability to meet your specifications.

Custom Solutions

At EST Metal, we understand that every project is unique. That’s why we offer customizable solutions to suit your specific requirements. Our team of experts is dedicated to delivering tailored titanium pipe solutions that exceed expectations.

Applications

Our titanium pipes find applications across various industries, including aerospace, marine, chemical processing, medical, and more. With excellent corrosion resistance, high strength-to-weight ratio, and biocompatibility, titanium pipe from EST Metal are the ideal choice for demanding environments.

Quality Assurance

We prioritize quality at every stage of production, adhering to stringent quality control measures to ensure that our titanium pipes meet the highest industry standards. From raw material inspection to final product testing, we maintain uncompromising quality assurance protocols.

Titanium Bar

STANDARD: Our Titanium Round Bars adhere to rigorous industry standards, including ASTM B348, ASTM F136, ASTM F67, and AMS4928, ensuring top-notch quality and reliability.

GRADE: Choose from a comprehensive range of grades, including GR1, GR2, GR3, GR4, GR5, GR7, GR9, GR12, Gr23, and more, each meticulously crafted to meet diverse requirements with precision.

SPECIFICATIONS: Diameter ranging from 8mm to 300mm and lengths up to 6000mm, offering flexibility and suitability for various applications.

SURFACE: All Titanium Round Rods come polished, ensuring a sleek finish and enhancing their aesthetic appeal while maintaining their inherent durability.

CHEMICAL COMPOSITION:

PHYSICAL PROPERTIES:

MACHINABILITY:
Contrary to common misconceptions, machining Titanium and its alloys is manageable with the right approach. Comparable to 316 stainless steel, our Titanium Round Bars exhibit superior machinability. Employing recommended practices, including high coolant flow to counteract low thermal conductivity, along with slow speeds and relatively high feed rates, ensures optimal machining results. Trust in our expertise and precision engineering to meet your machining needs efficiently and effectively.

Titanium Sheets

Titanium Grade 2 (ERTi-2) and Grade 5 (6AL-4V) are versatile titanium alloys offering high strength, low weight, and excellent corrosion resistance. Grade 2 is commonly used in various industries, while Grade 5 finds extensive applications in aerospace, racing, medical, and sports equipment.

Applications:

Grade 2 Titanium Wire & Plate: Suitable for welding, medical, marine, and chemical applications.

Grade 5 Titanium Sheets: Widely used in aerospace, racing, medical appliances, golf clubs, and bicycle girders.

Quality & Test:

Strict quality tests ensure compliance with standards. Third-party inspection available (EN 10204 3.1). Quality Certification ISO9001-2008.

Applications:

• Aerospace: Grade 5 Titanium for structural components, Grade 23 for medical implants.
• Automotive: Grade 2 and Grade 5 for lightweight body panels and chassis components.
• Medical: Grade 23 for surgical implants and Grade 9 for equipment fabrication.
• Sports Equipment: Grade 9 for golf club heads and Grade 5 for bicycle frames.
• Industrial: Grade 1, Grade 3, and Grade 4 for pressure vessels, Grade 7 for corrosion-resistant applications.

Features:

• High Strength-to-Weight Ratio: Offers superior strength with minimal weight, ideal for weight-sensitive applications.
• Corrosion Resistance: Resistant to corrosion in harsh environments, ensuring long-term durability.
• Ductility: Grades like Grade 1 and Grade 2 offer excellent ductility for forming and shaping processes.
• Biocompatibility: Grade 23 Titanium is biocompatible, making it suitable for medical implants.
• Versatility: Available in various grades to meet diverse application requirements across industries.

EST Metal’s Titanium Sheet product line provides customers with a wide range of options to meet their specific needs, from commercial-grade titanium to specialized alloys tailored for demanding applications in aerospace, automotive, medical, and industrial sectors.

Titanium Wire

Grade 1 Titanium (ERTi-1) stands out as commercially pure titanium with minimal impurities, making it the lowest strength unalloyed form available. Its mechanical properties slightly increase from ERTi-1 to ERTi-4. Typically utilized in applications prioritizing ductility, Grade 1 Titanium finds its place in diverse sectors such as explosive cladding, expanded metal, and deep drawing applications.